富美家美耐板作為一種廣泛應(yīng)用于室內(nèi)裝飾與家具制造的復(fù)合材料，其材質(zhì)構(gòu)成融合了現(xiàn)代材料科學(xué)與加工工藝的最新成果。這種材料以多層結(jié)構(gòu)為核心，通過精密的層壓技術(shù)實(shí)現(xiàn)功能性與美學(xué)性的平衡，成為商業(yè)空間、醫(yī)療設(shè)施及高端住宅領(lǐng)域的首選表面解決方案。

　　As a composite material widely used in interior decoration and furniture manufacturing, Fumijia Meinai board integrates the latest achievements of modern materials science and processing technology in its material composition. This material has a multi-layered structure as its core and achieves a balance between functionality and aesthetics through precise lamination technology, becoming the preferred surface solution for commercial spaces, medical facilities, and high-end residential areas.

　　基材層：奠定性能基礎(chǔ)

　　Substrate layer: laying the foundation for performance

　　美耐板的核心基材通常采用高密度纖維板或刨花板，這類基材需滿足嚴(yán)格的物理性能標(biāo)準(zhǔn)。以醫(yī)療級(jí)美耐板為例，其基材密度需達(dá)到750kg/m?以上，靜曲強(qiáng)度超過30MPa，確保在頻繁清潔與消毒環(huán)境下不變形。部分高端產(chǎn)品采用防潮型基材，通過添加特殊樹脂使吸水厚度膨脹率控制在5%以內(nèi)，適用于浴室、泳池等高濕環(huán)境。

　　The core substrate of melamine board is usually high-density fiberboard or particleboard, which must meet strict physical performance standards. Taking medical grade melamine board as an example, its substrate density needs to reach 750kg/m ? or above, and its static bending strength should exceed 30MPa to ensure that it does not deform in frequent cleaning and disinfection environments. Some high-end products use moisture-proof substrates and control the water absorption thickness expansion rate within 5% by adding special resins, making them suitable for high humidity environments such as bathrooms and swimming pools.

　　裝飾層：美學(xué)表達(dá)的載體

　　Decorative layer: a carrier of aesthetic expression

　　裝飾紙是美耐板視覺效果的關(guān)鍵，采用高精度印刷技術(shù)將木紋、石紋、金屬質(zhì)感等圖案呈現(xiàn)于紙上。數(shù)字印刷技術(shù)的引入使圖案分辨率提升至1200dpi，色彩還原度ΔE值控制在1.5以內(nèi)，幾乎可媲美天然材質(zhì)。為增強(qiáng)耐候性，裝飾紙需浸漬三聚氰胺樹脂，形成交聯(lián)網(wǎng)絡(luò)結(jié)構(gòu)，確保在紫外線照射下十年不褪色。

　　Decorative paper is the key to the visual effect of melamine board, using high-precision printing technology to present patterns such as wood grain, stone grain, and metallic texture on paper. The introduction of digital printing technology has increased the pattern resolution to 1200dpi, and the color reproduction Δ E value is controlled within 1.5, almost comparable to natural materials. To enhance weather resistance, decorative paper needs to be impregnated with melamine resin to form a cross-linked network structure, ensuring that it does not fade for ten years under ultraviolet irradiation.

　　保護(hù)層：功能實(shí)現(xiàn)的屏障

　　Protective layer: a barrier for functional implementation

　　最外層的耐磨層由氧化鋁顆粒與三聚氰胺樹脂復(fù)合而成，其顆粒分布密度直接影響耐磨性能。商用級(jí)美耐板耐磨值可達(dá)500-1500轉(zhuǎn)，適用于人流密集的機(jī)場(chǎng)、商場(chǎng)；工業(yè)級(jí)產(chǎn)品則采用納米級(jí)氧化鋁，耐磨轉(zhuǎn)數(shù)突破5000轉(zhuǎn)，可承受叉車輪胎的長(zhǎng)期碾壓。為提升抗污性，表面還添加氟碳涂層，使接觸角達(dá)到110°以上，油性筆跡可輕松擦拭。

　　The outermost wear-resistant layer is composed of alumina particles and melamine resin composite, and its particle distribution density directly affects the wear resistance performance. Commercial grade melamine board has a wear resistance value of up to 500-1500 revolutions per minute, suitable for airports and shopping malls with high pedestrian traffic; Industrial grade products are made of nano-sized alumina, which has a wear resistance of over 5000 revolutions per minute and can withstand long-term crushing from forklift tires. To enhance stain resistance, a fluorocarbon coating is added to the surface to achieve a contact angle of over 110 °, and oily handwriting can be easily wiped off.

　　特殊功能層：場(chǎng)景化解決方案

　　Special Function Layer: Scenario based Solution

　　針對(duì)特定需求，美耐板可集成多種功能層?？咕彤a(chǎn)品在基材中摻入銀離子添加劑，經(jīng)JIS Z 2801標(biāo)準(zhǔn)檢測(cè)，對(duì)大腸桿菌、金黃色葡萄球菌的抑菌率超過99%。防火型產(chǎn)品則采用氫氧化鋁阻燃劑，燃燒增長(zhǎng)速率指數(shù)≤120W/s，達(dá)到B1級(jí)防火標(biāo)準(zhǔn)。靜音型美耐板在基材背面附加微孔吸音層，降噪系數(shù)NRC可達(dá)0.55，適用于圖書館、錄音棚等場(chǎng)所。

　　For specific needs, Meinai board can integrate multiple functional layers. Antibacterial products mixed with silver ion additives in the substrate have been tested according to JIS Z 2801 standard, and the antibacterial rate against Escherichia coli and Staphylococcus aureus exceeds 99%. Fireproof products use aluminum hydroxide flame retardant, with a combustion growth rate index of ≤ 120W/s, meeting the B1 fire protection standard. Silent type melamine board is equipped with a microporous sound-absorbing layer on the back of the substrate, with a noise reduction coefficient NRC of up to 0.55, suitable for places such as libraries and recording studios.

　　加工工藝：精度與效率的融合

　　Processing technology: integration of precision and efficiency

　　美耐板的生產(chǎn)采用連續(xù)熱壓工藝，壓力控制在8-12MPa，溫度梯度從140℃逐步升至160℃，確保各層間形成化學(xué)鍵合。精密裁切設(shè)備使板材尺寸誤差控制在±0.2mm以內(nèi)，異形切割則運(yùn)用水刀加工技術(shù)，最小切割半徑可達(dá)5mm。封邊處理采用激光封邊工藝，無縫銜接處寬度小于0.1mm，徹底解決傳統(tǒng)封邊易開裂的問題。

　　The production of Meinai board adopts continuous hot pressing process, with pressure controlled at 8-12 MPa and temperature gradient gradually increasing from 140 ℃ to 160 ℃, ensuring the formation of chemical bonds between each layer. Precision cutting equipment controls the size error of the sheet within ± 0.2mm, while water jet cutting technology is used for irregular cutting, with a minimum cutting radius of up to 5mm. Laser edge sealing technology is used for edge sealing, with a seamless joint width of less than 0.1mm, completely solving the problem of traditional edge sealing cracking.

　　應(yīng)用場(chǎng)景：跨界創(chuàng)新的實(shí)踐

　　Application scenario: Practice of cross-border innovation

　　在醫(yī)療領(lǐng)域，美耐板被用于手術(shù)室墻面與實(shí)驗(yàn)臺(tái)面，其耐化學(xué)腐蝕性可承受次氯酸鈉、戊二醛等消毒劑的長(zhǎng)期侵蝕。在軌道交通領(lǐng)域，高鐵餐車吧臺(tái)采用美耐板飾面，經(jīng)測(cè)試可承受10萬次以上撞擊而不破損。在高端家具領(lǐng)域，美耐板通過同步對(duì)花工藝，使表面紋理與基材壓紋完全吻合，視覺觸覺媲美實(shí)木。

　　In the medical field, melamine board is used for operating room walls and laboratory countertops, and its chemical corrosion resistance can withstand long-term erosion by disinfectants such as sodium hypochlorite and glutaraldehyde. In the field of rail transit, the bar counter of high-speed rail dining cars is decorated with melamine board, which has been tested to withstand more than 100000 impacts without damage. In the high-end furniture field, Meinai board uses synchronous flower matching technology to make the surface texture completely match the substrate embossing, and the visual touch is comparable to solid wood.

　　富美家美耐板通過材質(zhì)創(chuàng)新與工藝升級(jí)，實(shí)現(xiàn)了從單一裝飾材料向多功能表面解決方案的進(jìn)化。其材質(zhì)特性既保留了天然材料的質(zhì)感，又克服了易變形、難維護(hù)等缺陷，成為現(xiàn)代建筑裝飾領(lǐng)域材料科技的重要代表。

　　Through material innovation and process upgrading, Fumijia Meinai board has evolved from a single decorative material to a multifunctional surface solution. Its material characteristics not only retain the texture of natural materials, but also overcome defects such as easy deformation and difficult maintenance, becoming an important representative of material technology in the field of modern architectural decoration.

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